CUT ANY EPS / XPS FOAM SHAPE IMAGINABLE.
DEMAND MACHINERY–UNLIMITED POSSIBILITIES.  

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Thirty-seven years ago, Demand Products developed the first portable hot wire foam cutter, the StyroCut15 and changed the foam industry.  Today Demand Machinery (a division of Demand Products)

is still innovating and changing foam cutting with our international partner MegaPlot.

Together we have transformed foam cutting into "High-Tech, High-Touch", bringing in touch pads, easy to use software, intuitive operating systems and smaller machine foot prints.

 

Our Products: Independent Axis, Multi-Wires, Fast-Wires, Routers and Recyclers. 

TWISTER PRO | CNC HOT-WIRE CUTTING

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 The Twister Pro series is the latest addition to Megaplot’s family of CNC Hot-Wire machines. Its sleek new design make it the perfect choice for contractors and large industrial operations alike. It includes a new built in touch screen PC giving the operator the latest and greatest CNC technology at their fingertips. The base model machine has full CNC profile cutting capabilities, comes with a full function remote control, IX shaper software with free updates for life, onsite installation and training, and a 5 year warranty. In addition to that, with the optional features (independent axis control, turntable, lathe and shape-wire bar attachment) no project is out of the realm of possibility! 

PROVEN RELIABILITY

 The Twister Pro features the same great quality construction you expect from MegaPlot and is fully supported by the service technicians at Demand Products.

TURNKEY PACKAGE INCLUDES

 • Machine

• Touch Screen PC

• iXShaper™ Software

 • Windows® Software

• Remote Control

• Installation & Training

 5 Year Warranty

• Shipping in Continental• North America

CNC MULTI-WIRE SERIES

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 CNC WIRE MACHINES & FOAM SHAPERS

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  • 10 CUTTING WIRES 

  • ALSO AVAILABLE 20-WIRE HD VARIANTS

  • SPRING- OR PNEUMATICALLY-TENSIONED WIRES

  • 130-300 CM WIRE LENGTHS

  • MULTIPLE SIZES AND CONFIGURATIONS AVAILABLE

  • OPTIONAL 3D FEATURES (TURNTABLES, LATHES, ETC.)

  • MAX. TRANSIT SPEED OF 2  METERS/MIN.

  • ​EUROPEAN QUALITY WITH CE CERTIFICATION 

  • BACKED BY MEGAPLOT'S 20+ YEARS OF DESIGN EXPERIENCE

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MEGAPLOT MW SERIES

The Multi-Wire series utilizes up to 10 wires cutting simultaneously and is an excellent choice when high production is required. It comes complete with the straight wires for CNC profiling, Turntable for complex 3D cuts, and the Lathe and Shape-Wire tool for milling projects. This series is ideal for situations in which the same shape needs to cut over and over again at a high volume, or block slabbing. The standard size is 8’ x 8’ allowing 2 standard size EPS blocks to be cut simultaneously. Other sizes are available upon request.

TURNKEY PACKAGE INCLUDES

• Machine

• Shipping

• Software 

• Installation

• Training

• 5 year Warranty

P SERIES

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MEGAPLOT P-SERIES

This is an inexpensive and very popular series, perfect for start-up sign shops and other small businesses from the small family business to professional sign makers.

 

The P Series comes in three different lengths and can be equipped in Turntable/Lathe as well as Shape Wire Tool. 

  • SMALL FOOTPRINT

  • A 60 CM LONG CUTTING WIRE

  • CAN CUT XPS PLATES IN VERTICAL AND HORIZONTAL ORIENTATIONS AS WELL AS SMALL EPS BLOCKS

  • OPTIONAL TURNTABLE/LATHE FOR 3D CUTTING

  • VERY FINE 0.15 MM CUTTING WIRE FOR PRECISE CUTS

  • PACKED IN A SINGLE BOX, EASY TO SELF-ASSEMBLE 

  • ​EUROPEAN QUALITY WITH CE CERTIFICATION 

  • BACKED BY MEGAPLOT'S 20+ YEARS OF DESIGN EXPERIENCE

IDEAL FOR LOGOS, LETTERING AND SMALL DECORATIONS

FAST WIRE XTR PRO

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 CUTS SOFT & RIGID FOAMS, MINERAL WOOL...

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Available in 4 Size Configurations

  • Fully Automated Contour and Sheet Cutting
     

  • Accepts Full-Size Blocks
     

  • Wide Variety of Cutting Wires

IDEAL FOR CUTTING

  • Polyurethane Foams (PU or PUR)
     

  • Polyisocyanurate Foams (PIR, POLYISO, ISO)
     

  • Polypropylene & Polyethylene Foams (PP, PE)
     

  • Mineral Wool, Rock Wool and Foamed Glass

MEGAPLOT-FAST WIRE XTR PRO 
CNC Abrasive Fast Wire Foam Cutter Series

 XTR PRO fast wire cutters are computer-controlled machines which come with Megaplot’s advanced electronic controllers based on ARM architecture and are connected to a PC via a USB port and then controlled with Megaplot’s proprietary FastWire application.

Drawings can be prepared with any standard graphics software package. Once a drawing is opened in the FastWire app, all you have to do is set cutting parameters (such as cutting speed, wire speed, etc.) and then click CUT.

A wide selection of cutting wire is available to ensure consistent high-quality cuts in a variety of different materials.

TURNKEY PACKAGE INCLUDES

 • Machine

• Remote Control

• Computer and Monitor

• Windows® Software

• FastWire™ Application

• Installation & Training

• Full Enclosure

• Manual Turn Table

• Dust Vacuum System

• Extended Warranty

AVALIABLE OPTIONS

ARCH & BASE FOAM CUTTER

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  • WILL HEAT UP TO 150 CM OF 2.2 MM SHAPE WIRE

  • EXTREME EASE OF OPERATION

  • PACKED IN ONE BOX, SELF-ASSEMBLY WITHIN AN HOUR

  • BASE/CAP CUTTING: UP TO 110 CM DIEMATER

  • ARCH CUTTING: UP TO 54 CM WIDTH AND 25 CM HEIGHT

  • TABLE SIZE: 99x170 CM

  • table height: 94 cm

  • SIMPLE KNOB CONTROL (SPEED AND HEAT)

  • AUTO-START IN BASE/CAP CUTTING)

CC70 ARCH/BASE CUTTER COMBO *

Stand Alone Precision Arch Cutting

 

The CC70 is a staple in making architectural forms for precast concrete, decorative reliefs, exteriors facades, interior moldings...etc. It is also being used by Hollywood prop masters to recreate turn of the century buildings for period pieces. It small foot print make it perfect for small business and it's consistency and durability make it a true profit center.

•  Cuts Compound Curves and Negative for Precast Concrete

•  Fully Adjustable Speed & Heat Control

•  Fully Motorized Turn Table & ArcHh Cutting Jig

AUTOMATIC FOAM COATER

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New Design 

EZ COAT PRO - NEW

3 New Sizes - Automatic Foam Coater 

 

EZ Coat Pro is our linear foam coating machine–it will cover EPS foam shapes with a cement  based "mud" for a perfect stucco finish. Once covered these shapes can be used in commercial or residential construction. 

  • EC1414 – Max shape size 14” x 14” 

  • EC2215 – Max shape size 22” x 15” 

  • EC4015 – Max shape size 40” x 15”

FOAM RECYCLERS

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CONVERT WASTE FOAM IN CASH

Waste foam is now a profit center–it makes money for you! Often considered damaging to the environment, Expanded Polystyrene is 90% recyclable and is used to make many everyday plastic products; eye glass frames, picture frames, wall and door trim, car parts, surfboards and so much more.

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BADGER FOAM RECYCLING SOLUTIONS:
DENSIFERS, GRINDERS & COMPACTORS

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BGR2500
FOAM DENSIFER 

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BGR2000
SERIES COMPACTOR

BBGR180
EPS FOAM GRINDER 

3D CNC ROUTER

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PHIDIAS CNC ROUTER

  • HIGH-END SPECS AT GREAT PRICES

  • PERFECT FOR WOOD, PLYWOOD, PVC, PLEXIGLASS (PMMA), DIBOND, EPS, XPS, ALUMINUM, BRASS, COPPER, ETC.

  • MODULAR DESIGN FOR CONVENIENT FREIGHT AND ASSEMBLY

  • WORKING AREAS OF 1570x2070, 2070x3070 MM & 2070x4070 MM

  • Z AXIS (UP-DOWN) OF 200 MM

  • SERVO MOTORS, HELICAL GEARS, HIWIN LINEAR GUIDES, ETC.

  • UP TO 30 METERS/MIN. TRANSIT SPEEDS

  • ADVANCED & INTUITIVE MEGACUT & MEGACUT 3D APPLICATIONS 

Our 2018 Phidias routers are professional 3D CNC machines with an extremely attractive price-to-feature ratio. Our 20 years of experience in machinery design, manufacturing and servicing allowed us to create a robust, fast and modern series of routers meeting the expectations of today's market.
 
The completely new steel frame not only provides a robust and durable machine table resulting in high-quality items, but is also modular and can be easily transported and installed in hard-to-reach areas (a 90 cm wide door opening is sufficient even for the larger 2050x3050 mm model).
 
We've decided to equip these routers with - among others - servo drivers, helical cog gears and profiled linear rails of well-known and respected manufacturers to enable the max. transit speeds of up to 30.000 mm/min. while maintaining very high quality of the finished product. We're also proud these routers themselves are considered by our customers of a visually pleasing design. They come with a great choice of optional accessories which should make them suitable for a wide variety of applications.
  ​ 
The control system consists of our well-know and appreciated MegaCut and MegaCut 3D set of applications - the ease of use and low learning curve will get you up and running on day 1. As always, both MegaCut applications come with unlimited, free updates for all MegaPlot customers.

SLABBER / DOWNCUTTER

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  • 4'x4'x8' WORKING AREA (CUSTOM SIZES AVAILABLE)

  • UP TO 35 WIRES PER AXIS

  • EXTREME EASE OF OPERATION

  • OPTIONAL BACKWALL TO PREVENT EPS SHIFT

  • OPTIONAL DOWNCUTTER FRAME

  • USER-FIRENDLY PROGRAMMABLE TOUCH PANEL CONTROLS

  • BUILT-TO-LAST HD FRAME

  • FULLY AUTOMATIC AUTO START/STOP WITH ADJUSTABLE END POINTS

  • MODERN PWM WIRE HEATING SYSTEM

  • ​MULTIPLE SAFETY FEATURES, CE DECLARATION OF CONFORMITY

SLABBER / DOWNCUTTER

Our Slabber/Downcutter Combo is a 2-in-1, it is both a Slabber and a Downcutter. Using a multi-wire frame it will make precise horizontal cuts - “slabbing” your foam block and with the optional Downcutter frame it will come down sectioning your foam slabs to your desired size. It will set up to 35 wires allowing you great flexibility with your cuts. Most common footprint 4' x 4' x 8’ - custom sizes are available.

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